Electrical Spares in a Cement Plant
🔌 1. Switchgear & Protection Components
Ensures safe and reliable power distribution and protection across the plant.
- Circuit Breakers (ACB, MCCB, MCB, VCB)
- Relays (Overload, Earth fault, Time delay)
- Contactors and Starters (DOL, Star-Delta, Soft Starters)
- Fuses (HT & LT)
- Surge Protectors / SPD
- Disconnect Switches / Isolators
- Thermal Overload Relays
⚡ 2. Power Supply & Distribution
Supports heavy equipment with continuous and reliable power flow.
- Transformers (HT & LT)
- Current & Potential Transformers (CTs & PTs)
- Busbars and Insulators
- Capacitor Banks (Power Factor Correction)
- Distribution Boards (DBs, SDBs, LDBs)
- UPS & Inverters (with Batteries)
⚙️ 3. Motor & Drive Related
Powering critical equipment — essential for production efficiency.
- Electric Motors (HT & LT, Slip Ring, Squirrel Cage)
- Variable Frequency Drives (VFDs) / Soft Starters
- Motor Starters and Control Units
- Motor Protection Relays
- Carbon Brushes and Slip Rings
- Bearings for Motors
- Cooling Fans (for VFDs, motors)
🧰 4. Cables & Wiring Accessories
Durable infrastructure for harsh cement plant environments.
- Power Cables (HT, LT, Armored/Unarmored)
- Control & Instrumentation Cables
- Cable Glands and Lugs
- Cable Trays and Conduits
- Junction Boxes (Weatherproof, Flameproof)
📟 5. Control & Instrumentation
Monitors and automates plant operations for efficiency and safety.
- PLCs and I/O Modules
- HMI Panels / SCADA Units
- Sensors (Temperature, Proximity, Vibration, Pressure)
- Limit Switches, Encoders
- RTDs and Thermocouples
- Level Switches & Transmitters
💡 6. Lighting and Miscellaneous
Ensures visibility, safety, and operational support systems.
- Industrial LED Lights / Floodlights
- Emergency Lighting Units
- Switches, Sockets, and MCB Boxes
- Panel Meters (Volt, Amp, Hz, Power factor)
- Push Buttons and Selector Switches
- Tower Lamps / Indication Lights
- Buzzers and Alarms
📋 7. Control Panels (LT / HT)
Distribute and manage power throughout plant operations.
- HT Panels (11kV / 33kV) for main supply management
- LT Panels for internal distribution
- Control Panels for automation and safety systems